High Efficiency Waste Plastic And Tyre Pyrolysis Plant GS CE SGS Approval

High Efficiency Waste Plastic And Tyre Pyrolysis Plant GS CE SGS Approval

It is the goal that Anhui Aosheng technical personnel have been pursuing, to completely and safely eliminate the environmental pollution of plastics, making it become treasure, utilizing thoroughly and would not cause second pollution; at the same time, great economic returns can be got from controlling environmental pollution, which can really achieve the future of social benefits and economic benefits. After more than 10 years’ effort and countless trials, our technical personnel finally have solved so many difficulties in pyrolysis of waste plastics to produce fuel oil. Meanwhile, we have summarized those problems of foreign and domestic similar equipment, like large investment, complicated structure, complex operation, high cost, strict requirements for raw materials of foreign equipment and high energy consumption, low thermal efficiency, thick carbon deposit in kettle, heavy oil, no economic benefits of domestic equipment. After repeated research and reference to large number of relevant materials at home and abroad, we combined the structure features of domestic manufacturing chemical machinery and equipment. Finally, we have succeeded in creating the environmental protection and energy saving plastics cracking equipment under ambient pressure after countless trials. The equipment is suitable to prompt and popularize in market, with many advantages like low cost, simple structure, small occupation, low energy consumption, small investment, wide raw materials, fast investment returns and good quality fuel. This equipment fully utilizes the flammable gas generated by itself to heat up, which avoids the large cost of electricity consumption and really achieves the full usage of resources.

Our plant adopts the latest pyrolysis technology, and have obtained several patents and certificates after decades of innovation and development. It has been widely recognized at home and abroad, with superior performance, competitive price, high efficiency, maintenance convenience and cost saving.

Our skilled professionals will supply customers with optimal all-in-one solutions required on civil drawings, installation & erection,supervision,

commissioning and personnel training as well as after-sale service.

Main raw material: PP, PE and PS.

Power required: around 280KWH / Ton

Daily capacity to process waste plastic: between 10 tons to 500 tons

Oil ratio: between 50% to 90% according to the different raw materials

The 4 final products we get after pyrolysis and distillation. And the usages of them is below.

1- The refining oil

(1) diesel oil (0# or 5#)

It contains 75 - 80% for all oil. And it can be used in forklift and other engineering truck, vessel, generator and etc.

(2) gasoline oil

It contains around 20% for all oil. And it can be as car oil after blending with oil of higher octain value in 1:1, or it used in gasoline generator directly.

2- Gas

It will be reused. (The combustible gas generated in processing can be recycled as fuel to heat equipment itself, which will save a lot of energy for the whole plastic pyrolysis process.)

3- Water

It will be reused as condensation water.

4- Slag

It can be made active carbon and carbon rod or combustion alongwith coal and carbon.

SPECIAL FEATURES of waste plastic to oil machine

Function of the device is the use of all kinds of waste in the catalytic cracking reactor under atmospheric conditions, and cut the organic polymer chain in waste plastic and reduced to low molecular hydrocarbons --- fuel. Nonclotting and combustible gas under C5 generated during processing which will be recycled by the gas recovery unit, and piped to the fuel burner after voltage stabilization, heating to the device itself, eliminating secondary pollution to the environment.
　　Its equipment is characterized by:
　　1,The use of combustible gas produced during pyrolysis to heat, and save electric energy up 500 degrees (producing gas about 60kg for every ton raw material), eliminates the pollution caused by direct emptying gas, and increase the economic efficiency ( It brings up 60 USD benefit for every ton raw material).
　　2,Atmospheric pressure operation, computer monitor, multiple protection, security is good.
　　3,Catalytic cracking completely. Make organic ingredients in waste plastic cracked completely , and the oil ratio is higher (one-pot daily processing capacity 2 tons of waste plastics, or oil-producing one ton).
　　4,Good environmental performance. Don’t wash raw materials, and avoid water pollution. The resulting self-heating apparatus for a gas, the residue is powdering coal which can be used as raw material of carbon black and carbon rod or combustion along with coal and carbon.

5,Our machine system is CONTINUOUS and AUTOMATIC type. Using computer-controlled equipment, simple operation, less staff - only eight people works in 24 hours for 10 tons processing equipment.

　　6,Using constant-temperature slagging device (The company's patent), to solve the slagging the leak posed a security risk.
　　7,Using batch-type mixer (The company's patent) and special conduction medium, to solve the plastic heating process gumming problems and shortcomings of the slow warming.
　　8,Using gas recovery and voltage stabilizing supply device (The company's patent), to solve the gas flow produced by the cracking process instability, which led to heat instability and the temperature can't be controlled.
　　9,Using a special plastic cracking catalyst formulation(of the company's proprietary technology) and plastic cracking process (of the company's patent). In the liquid phase and vapor phase catalytic cracking combination, both to avoid poor oil quality shortcoming for the liquid phase catalytic cracking and avoid shortcomings of the high temperature required and large energy for vapor phase catalytic cracking.

10,Adopt the technology of the multiple catalysis and pyrolysis in order to solve the extra wax oil.

Service

1. Design the installation drawings according to your site.

2. Provide quality guarantee within 2 years for the main equipment (except for violation of operating procedures and artificial damage).
3. Provides lifetime maintenance for machine.
4. Provides upgrade technology paid services ( under customers’ permission).

5. For each set of machine, one technician will be sent to guide your installation, test the machine and train your workers.

Note:

1. Customers are required to do market research for the local waste plastic carefully before ordering our company's equipment. There is only reliable supply of raw materials, then the return of your investment will be ensured.
2. The equipment production and storage areas for focus' fire area, it is strictly prohibited to fireworks. Please stay away from residents living quarters.